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Getting Your Orders Out the Door Fast

Integrating state-of-the-art hardware and software, our latest generation of high performance Diamond Horizontal Carousel picking systems is at the heart of advanced order fulfillment applications benefiting a broad spectrum of world-class clients.
Our Horizontal Carousels are crafted with the most durable materials, the highest quality construction, the most reliable components and state-of-the-art controls. Our systems are backed by one of the strongest warranties in the industry.

  • Single frame size allowing multiple bin sizes and faster deliveries
  • Dual bin configurations available, 36" to 48"
  • "Uniframe" carousels can be double, triple or quad-tiered with no additional modification and limited cost
  • Commercially available AC controllers that are highly reliable and fully featured
  • Highly efficient direct drives that provide the fastest retrieval speeds in the industry
  • State-of-the-art bin design - heavy gauge safety loops at bin front and efficient "fold out" installation
  • The highest capacity standard shelves in the industry - 150# standard with optional capacities

Superior rugged construction, modular design and customizable features make our Horizontal Carousels ideal for a complete range of warehousing and manufacturing applications.

Structural Steel Fabrication
Made with rugged structural steel, DIAMOND Horizontal Carousels are the most durable in the industry, constructed for long-term reliability in even the heaviest applications and most severe duty cycles.


Direct Drive
Motor, reducer and drive sprocket function as a single connected drive unit for maximized efficiency, drive speed and available torque. Inverted drives available for applications with low ceiling height.Modular Frame Design Standard size frame modules enable the carousel to be easily extended or reduced in size; when needed, expansion is simple and economical.

Modular Frame Design
Standard size frame modules enable the carousel to be easily extended or reduced in size; when needed, expansion is simple and economical.

Fully Tested
All DIAMOND Horizontal Carousels are assembled at our factory and tested under power with complete links, yokes, load bars and drive units in place. This takes time, but assures a quality installation

Floor Loading
Base plates maintain full contact with the floor. Independently adjustable top and bottom tracks make it easy to level a carousel without grouting or floor shims, even with floor variations of up to 6" or more.

Custom Bin Designs
Because bins are fabricated in-house, we can make them for many different application-specific designs, including:

  • Custom wire-spacing and configurations
  • Solid steel construction
  • Peg board
  • Rack style
  • Cantilever shelf
  • Hopper and enclosed container
  • Angle forward shelves for consolidation
  • Dual-face configurations
   



Advanced Controls
CCS series microprocessor controllers provide back-up manual control and a link that allows the computer to interface with the carousel. Single cable control networks make our carousel systems easy to install and diagnose. Error handling and diagnostics are fully integrated with our DiamondWare™ Software.

  • Smarter, less expensive controls
  • "Closed loop" control provides smoother rotation
  • Manual or automatic modes - provides a back-up level of control
  • Maintenance screen on a tether, allowing operator to plug in as required
  • English diagnostics - easy-to-understand status messages and error codes operate as stand-alone or linked directly with
  • DiamondWare™ Software
  • Automatic self-test on power-up


PowerPick™ Software
Developed by our in-house software engineering staff, our DiamondWare™ PowerPick™ software provides unmatched control, flexibility and customization.

PowerPick™ application software provides a highly efficient solution for picking, replenishing and cycle counting. Using a series of standard configuration modules, PowerPick™ can be customized to meet your unique requirements.

Finally, if you ever need assistance, 24/7 support is available to keep you up and running.




Light Displays
DIAMOND Horizontal Carousel picking systems are easily configured with light displays and workstations to keep your operations running smoothly and efficiently.

Designed to communicate messages between computer and operator and assure operator productivity and accuracy, our light-directed picking modules offer unparalleled features and capabilities.

Our ergonomic workstations are constructed from rugged structural steel for long life and durability. Wiring, scanners, carousel controllers, adjustable light
brackets, computers and other devices are seamlessly integrated to form a productive, organized workspace.



Work Stations
An integral component in our horizontal carousel system design, the SpeedStation™ is a modular workstation engineered to efficiently organize the many tasks an operator must face in today's complex order processing environments.

With a broad choice of modular components and options, our cost effective workstation can be configured specifically for your operator's tasks - from high speed picking and putting to scanning, kitting, ticketing, bagging, labeling, weighing, logging, packing, inspecting and more. Easy to adjust or reconfigure as your needs change, it's the industry's most versatile, flexible workstation ever offered.



 

Rugged Frame Construction

  • All models constructed with the same high capacity track and frame size, ensuring the fastest delivery in the industry
  • Unmatched strength - heavy gauge stainless track is welded to 4" x 3" x 1/4" thick structuralsteel angle, with 4" x 2" x 1/4" thick steel tubing cross members
  • No frame modifications necessary for double or triple stacking
  • Structural mezzanines and multiple conveyor lines are easily supported on top of carouselframes
  • Bottom track is adjustable, allowing bins to be raised to any required level

Low Maintenance

  • All components are accessible from outside the carousel
  • No need for periodic adjustments of drive units
  • Direct drives allow easy and inexpensive replacements
  • Optional automatic lubricators
  • Versatile Controls
  • CCS keypad controller offers multi-level manual and automatic control
  • CCS controllers display clear readable messages for mechanical,communication and diagnostic functions
  • Footswitch provided for manual or back-up control
  • Control panels are mountable in any location
  • Optional control panels meet NEC and NEMA 1 standards; NEMA 12, ULand CE panels also available

Versatile Controls

  • CCS keypad controller offers multi-level manual and automatic control
  • CCS controllers display clear readable messages for mechanical,communication and diagnostic functions
  • Footswitch provided for manual or back-up control
  • Control panels are mountable in any location
  • Optional control panels meet NEC and NEMA 1 standards; NEMA 12, ULand CE panels also available

Bins & Shelves

  • Custom sizes and configurations
  • Optional bins up to 15 feet tall
  • Shelves adjust down to 2-inch centers with no tools required
  • Optional shelf adjustability: 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5 or 6 inches
  • Bin capacity: 600, 1000, 1500 or 2000 lbs.
  • Each bin supported by four heavy-duty cast aluminum yokes, load tested to 3,200 lbs. each
  • Eight 1.5" diameter x 0.5" precision ground, lifetime lubricated bearings with hardened racesdistribute and carry the load for each bin
  • Powder coated bins and shelves are standard
  • Solid, wire and pass-through bin backs available

Easily Replaced Components

  • Commercially available AC drive motor, reducers, controls and all electrical components throughoutthe carousel simplify repairs and minimize downtime

Simplified Installation
  • All bins are factory pre-assembled with sides and backs connected for easy fold-out installation
  • Factory match-marked frames are shipped with all chains, yokes and drive units in place foraccurate, simple, rapid installation

Safety
  • Emergency stop controls can be located anywhere on the system including panels, workstations andlight trees
  • Vertical and horizontal photo-electric eyes available for added safety
  • Optional safety floor mats
  • CE configuration available
 
Specifications
 
 
 
 
 
For more in depth information on high density mobile filing systems and high density stationery shelving
click in the links above or call 1-800-466-9561.
American Specialty, 2109 West Darlington Street, Florence, SC 29501
©Copyright 2012, American Specialty

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